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Airclic / V557-AC25 Cover

Marketing Needs:

Airclic chose the Motorola V557 flip phone to be paired with the Motorola AC25 bar code scanner (developed and exclusively distributed by Airclic).  The AC25 scanner connects to the data port of the V557 and the fusion of the two devices creates a powerful tool for distributed inventory and tracking tasks.  Definitive Design and our affiliated companies, Paramount Industries and TTM, were once again chosen to develop, prototype, and manufacture a two-shot overmolded case for the combined devices.

Engineering and Manufacturing Considerations:

  • The cover needed to allow the phone to be flipped open and closed. 
  • The design of the case had to allow the user full access to the functions of both the phone and the scanner.
  • The look of the V557 needed to be attractive and maintain aesthetic continuity with Airclic’s existing family of covers which were also developed by Definitive Design, prototyped by Paramount Industries, and manufactured by TTM.

Development Path

  • Industrial Design Concept/ Renderings
  • PRO Wildfire 3D CAD models
  • SLA & SLS Models
  • Urethane castings for engineering check models and sales samples
  • Overseas manufacturing

The Result:

The V557/AC25 cover is currently in production with an expected volume of 10k units/year.  The cover, phone, and scanner combination provides the most functional, robust, and attractive distributed scanning solution available anywhere.

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Definitive Design

Definitive Design • A Paramount Industries Company
105 Corporate Drive • Langhorne, PA 19047 • Phone: 215-741-6805 • Fax: 215-434-7000 • E-Mail: