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Airclic / i605 Cover

Business Objective
Definitive Design was contracted to design a new phone cover that would:
  • protect the Airclic AC25 bar code scanner and keep it attached to the Motorola i605 cell phone
  • be attractive and reflect the look of the Motorola i605 cell phone
  • be easy to manufacture and assemble.
Development Path
  • create 4 Industrial Design concepts
  • scan and reverse engineer the shape of the i605 phone
  • Use Pro/Engineer’s advanced surfacing module to provide mechanical design of the sculpted PC/ABS substrate and Santoprene overmold
  • grow SLA engineering check model for internal and client review
  • refine mechanical design based on SLA model
  • cast urethane components in order to validate design
  • select materials for production
  • produce the cover via our overseas vendors

The Result

The Airclic i605 cover is a durable and attractive 2 shot case for the cell phone and scanner.  Collaboration with the client, imagination, and close attention to the client’s wishes resulted in a compelling form that provides unparalleled function.  Our history of outstanding performance with Airclic has enabled us to reduce design time with each successive project.

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Definitive Design

Definitive Design • A Paramount Industries Company
105 Corporate Drive • Langhorne, PA 19047 • Phone: 215-741-6805 • Fax: 215-434-7000 • E-Mail: