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Life Recovery Systems / ThermoSuit

Marketing Needs

Life Recovery Systems came to Definitive Design with a request to refine the mechanical subsystems of the ThermoSuit, their flagship product.  The ThermoSuit circulates ice water in direct contact with a patient’s skin to induce hypothermia and prevent brain damage in trauma patients.

Engineering and Manufacturing Considerations

  • Refine mechanical subsystems for optimal function
  • Review and refine design for production, assembly, and use
  • Support prototyping and testing efforts

Development Path

  • Integrated Pro/E and SolidWorks databases
  • Performed tolerance stackup analysis
  • Created SLA, SLS, and machined prototypes
  • Created urethane castings for clinical trials using FDA approved materials
  • Followed multiple development paths

The Result

The ThermoSuit has been approved by the FDA and is currently being introduced through a number of test hospitals in the United States, Canada, and Switzerland.  It is expected to be used on over 10,000 patients a year in the United States alone, preserving brain function for cardiac, stroke, and trauma victims.

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Definitive Design

Definitive Design • A Paramount Industries Company
105 Corporate Drive • Langhorne, PA 19047 • Phone: 215-741-6805 • Fax: 215-434-7000 • E-Mail:
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